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2025 - 03
Article Navigation 1. Overview & Composition Basic refractory are high-temperature materials primarily composed of magnesia (MgO) and calcia (CaO), known for their exceptional resistance to alkaline environments and molten metals. With service temperatures up to 1,800°C, they are indispensable in steelmaking, cement production, and non-ferrous metallurgy. Kerui Refractory’s basic refractories are engineered to deliver: 2. Types & Technical Specifications 2.1 Common Types of Basic Refractory Type Key Components Max Temp Key Applications Magnesia Bricks MgO ≥90% 1,700°C Electric arc furnaces, AOD converters Magnesia Chrome Bricks MgO 60–70%, Cr₂O₃ 8–15% 1,750°C Cement rotary kilns, copper smelters Dolomite Bricks CaO 40–45%, MgO 30–35% 1,650°C Basic oxygen furnaces (BOFs), ladle linings Magnesia Carbon Bricks MgO 70–80%, graphite 10–20% 1,600°C Steel ladle slag zones, torpedo cars 2.2 Kerui’s Performance Benchmarks Parameter Kerui Magnesia Brick Industry Standard Test Method MgO Content ≥92% 85–90% XRF Analysis Cold Crushing Strength 60–120 MPa 40–80 MPa ASTM C133 Refractoriness Under Load 1,650°C 1,550–1,600°C ASTM C113 Thermal Shock Resistance >15 cycles (1,100°C ΔT) 8–12 cycles ASTM C1171 3. Industrial Applications 3.1 Steel Industry 3.2 Cement Production 3.3 Non-Ferrous Metallurgy 4. Procurement Strategies 4.1 Cost & MOQ Overview Type Price Range (FOB) Min Order Quantity Bulk Discounts (>20 tons) Magnesia Bricks…
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2025 - 03
Article Navigation 1. Overview & Key Advantages Silicon Carbide refractory bricks (SiC) are ultra-durable materials engineered for extreme thermal, mechanical, and chemical challenges. With thermal stability up to 1,800°C (3,272°F) and unmatched abrasion resistance, they outperform traditional alumina and fireclay bricks in harsh environments. Kerui Refractory’s SiC bricks, produced under ISO 9001-certified processes, deliver: 2. Technical Specifications 2.1 Material Grades & Performance Grade SiC Content Max Temp CCS Porosity Thermal Shock Resistance Clay-Bonded SiC 50–70% 1,450°C 60–100 MPa 15–20% >15 cycles (1,100°C ΔT) Nitride-Bonded SiC 85–90% 1,650°C 120–180 MPa 12–15% >30 cycles Recrystallized SiC ≥99% 1,800°C 80–120 MPa 10–12% >50 cycles Kerui’s KR-SiC90 Nitride-Bonded SiC Bricks achieve 1,700°C stability with <14% porosity and 160 MPa CCS. 2.2 Comparative Advantages 3. Industrial Applications 3.1 Metallurgy 3.2 Energy & Chemicals 3.3 Ceramics & Cement 4. Procurement & Cost Analysis 4.1 Pricing & MOQs Silicon Carbide refractory bricks for sales Grade Price Range (FOB) Min Order Quantity Bulk Discounts (>15 tons) Clay-Bonded SiC $500–900/ton 1 tons 5–10% Nitride-Bonded SiC $700–1200/ton 1 ton 8–12% Recrystallized SiC $1000–1500/ton 0.5 tons 10–15% 4.2 Supplier Selection Checklist 4.3 Installation Best Practices 5. Why Choose Kerui? 5.1 Advanced Manufacturing 5.2 Global Support Network 5.3 Success Story A Chinese…
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2025 - 03
Article Navigation 1. Overview & Key Benefits Fireproof bricks for sale (refractory bricks) are heat-resistant materials designed to withstand temperatures from 800°C to 1,800°C, making them essential for furnaces, kilns, fireplaces, and industrial boilers. Kerui Refractory, an ISO 9001-certified manufacturer, offers premium fireproof bricks tailored for extreme thermal and mechanical demands. Key advantages include: 2. Technical Specifications 2.1 Material Grades & Performance Grade Al₂O₃ Content Max Temp CCS Porosity Thermal Shock Resistance Standard Fireclay 25–35% 1,300°C 20–35 MPa 18–25% >15 cycles (1,100°C ΔT) High-Alumina 45–75% 1,600°C 50–100 MPa 12–18% >25 cycles Insulating 30–40% 1,200°C 5–15 MPa 60–75% N/A (low mechanical stress) Kerui’s KR-HA70 High Alumina Bricks (Al₂O₃ ≥70%) achieve 1,350°C stability with <15% porosity. 2.2 Comparative Advantages 3. Industrial Applications 3.1 Metallurgy 3.2 Construction 3.3 Petrochemical 4. Procurement Guide 4.1 Pricing & MOQs Fireproof bricks for sale Brick Type Price Range (FOB) Min Order Quantity Bulk Discounts (>20 tons) Fireclay $220–350/ton 200pcs 5–8% High-Alumina $300–650/ton 100pcs 8–12% Insulating $3200–800/ton 100pcs 10–15% 4.2 Supplier Selection Checklist 4.3 Installation Tips 5. Why Choose Kerui? 5.1 Technical Excellence 5.2 Customer-Centric Services 5.3 Global Success Stories Conclusion Fireproof bricks for sale are critical investments for industries prioritizing safety, efficiency, and durability. Kerui Refractory combines…
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2025 - 03
Article Navigation Overview Castable refractory cement is a versatile material for forge construction and repairs, offering rapid installation, thermal stability up to 1,650°C (3,002°F), and resistance to thermal shock. Ideal for both hobbyist blacksmiths and industrial foundries, this guide explores its properties, application methods, and cost-effective procurement strategies—with insights into Kerui Refractory’s tailored solutions. 1. Key Properties & Advantages 1.1 Technical Specifications Parameter Kerui KR-FC80 Industry Standard Test Method Max Service Temp 1,650°C 1,500–1,600°C ASTM C113 Cold Crushing Strength ≥60 MPa 40–50 MPa ASTM C133 Thermal Conductivity 1.2 W/m·K 1.5–2.0 W/m·K ASTM C201 Setting Time 2–4 hours 3–6 hours ASTM C191 Al₂O₃ Content ≥80% 50–70% XRF Analysis Kerui’s KR-FC80 outperforms standard products with 20% higher thermal shock resistance (>30 cycles at ΔT 1,000°C). 1.2 Unique Benefits 2. Step-by-Step Installation Guide 2.1 Material Preparation 2.2 Application Steps 2.3 Maintenance Best Practices 3. Cost Analysis & Procurement Tips 3.1 Pricing Overview Product Grade Price Range (FOB) Min Order Quantity Standard (Al₂O₃ 50–70%) $410–550/ton 1 tons Premium (Al₂O₃ ≥80%) $600–1,050/ton 1 tons Note: Bulk orders (≥20 tons) qualify for 8–12% discounts. 3.2 Supplier Selection Criteria 4. Kerui’s Innovative Solutions 4.1 Product Highlights 4.2 Technical Support 4.3 Success Story A U.S. knife-making workshop using…
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2025 - 03
Article Navigation 1. Basic Definitions 1.1 Refractory Mortar (Refractory Mud) 1.2 Refractory Cement (Calcium Aluminate Cement) 2. Composition & Manufacturing Component Refractory Mortar Refractory Cement Aggregates 60–80% (calcined clay, chamotte) None (pure binder) Binder 10–30% (sodium silicate, phosphates) 100% calcium aluminate clinker Additives Plasticizers, anti-shrink agents Grinding aids, set modifiers Particle Size <1mm (for joint filling) Powder (<200 mesh) 3. Technical Performance Comparison Parameter Refractory Mortar Refractory Cement Test Standard Max Service Temp 1,300–1,450°C 1,400–1,600°C ASTM C113 Cold Crushing Strength 10–25 MPa 30–80 MPa ASTM C133 Thermal Conductivity 0.8–1.5 W/m·K 1.2–2.0 W/m·K ASTM C201 Setting Time Air-dries (no hydration) 1–4 hours (hydration) ASTM C191 Bonding Strength 1–3 MPa 5–15 MPa ASTM C198 4. Application Scenarios 4.1 Refractory Mortar Applications 4.2 Refractory Cement Applications 5. Selection Guidelines 5.1 Choose Refractory Mortar When: 5.2 Choose Refractory Cement When: 5.3 Kerui’s Solutions Key Takeaways For technical datasheets or custom formulations, CONTACT US! Data based on ASTM standards and Kerui laboratory testing. Performance may vary by application.
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2025 - 03
Article Navigation 1. Key Performance Criteria Selecting refractory bricks for pizza ovens requires balancing heat retention, durability, and safety. Critical factors include: 1.1 Temperature Resistance 1.2 Thermal Shock Resistance 1.3 Thermal Conductivity 1.4 Safety & Compliance Parameter Standard Pizza Ovens High-End Wood-Fired Ovens Max Service Temp 800°C 1,100°C Thermal Conductivity 0.8–1.2 W/m·K 0.6–1.0 W/m·K Al₂O₃ Content 40–50% 60–70% Apparent Porosity <18% <12% 2. Material Recommendations 2.1 Cordierite-Mullite Bricks 2.2 High Alumina bricks 2.3 Insulating Firebricks 3. Thermal Efficiency Optimization 3.1 Brick Layout Design 3.2 Joint Management 4. Installation & Maintenance 4.1 Installation Checklist 4.2 Maintenance Tips 5. Why Choose Kerui? Kerui Success Story:A Michelin-starred restaurant in Naples replaced traditional clay bricks with KR-HA60 in their wood-fired oven, achieving: For personalized advice, contact Kerui’s pizza oven specialists at info@krefractory.com. Data based on ASTM C133/C20 testing and field applications. Results may vary by usage patterns.
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2025 - 03
Article Navigation 1. Key Performance Indicators Selecting refractory materials for kiln repair requires evaluating critical technical properties to ensure durability and cost-effectiveness: 1.1 Refractoriness 1.2 Thermal Shock Resistance 1.3 Chemical Stability 1.4 Mechanical Strength 1.5 Cost vs. Lifespan Balance 2. Material Selection by Kiln Zone 2.1 Preheating & Transition Zones 2.2 Burning & Sintering Zones 2.3 Cooling & Discharge Zones 3. Chemical Environment Considerations Environment Suitable Materials Avoid Acidic Slag Silica bricks, zirconia refractories Magnesia bricks Alkaline Slag Magnesia-chrome bricks, dolomite Silica bricks Oxidizing Atmospheres High-purity alumina bricks Carbon-based materials Reducing Atmospheres SiC, silicon nitride composites Basic bricks (MgO/CaO) 4. Procurement Best Practices 4.1 Material Certification 4.2 Supplier Evaluation 4.3 Cost Optimization 4.4 Storage & Handling 5. Case Studies 5.1 Cement Rotary Kiln Transition Zone Repair 5.2 Steel Ladle Slag Line Reinforcement Conclusion Selecting the right refractory materials for kiln repair requires balancing technical performance, environmental conditions, and economic factors. Kerui Refractory, with ISO-certified production and 20+ years of expertise, offers tailored solutions for cement, steel, and glass industries. Our corundum-mullite bricks and SiC castables are engineered to maximize kiln uptime and minimize lifecycle costs. For a customized material audit or technical consultation, contact Kerui’s engineering team. Data sourced from…
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2025 - 03
Article Navigation 1. Standard Sizes and Dimensions Silicon carbide crucibles (SiC) are manufactured in a variety of sizes to suit different furnace types and melting capacities: Model Top Outer Diameter (mm) Height (mm) Bottom Outer Diameter (mm) Compatible Furnace Types 4000 910 1850 880 Large-capacity electric/induction furnaces 3000 860 1200 510 Natural gas/fuel oil furnaces 2000 780 900 750 Medium-frequency induction furnaces 1000 640 773 380 Laboratory/small-scale foundries Custom sizing is also available to meet specific operational requirements. 2. Performance Advantages 2.1 Thermal Properties 2.2 Mechanical Durability 2.3 Chemical Stability 3. Industrial Applications 3.1 Metallurgy & Foundry 3.2 Chemical Processing 3.3 Semiconductor Manufacturing 4. Lifespan Optimization 4.1 Usage Practices 4.2 Maintenance 4.3 Lifespan Metrics Silicon carbide crucibles are transformative for industries requiring precision, efficiency, and longevity in high-temperature processes. By understanding their specifications, performance advantages, and proper maintenance practices, industries can maximize their operational efficiency and cost-effectiveness. Click Here: Graphite Crucible
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2025 - 03
Article Navigation 1. Introduction to Corundum Mullite Fire Bricks Corundum mullite fire bricks are high-alumina refractory materials composed of corundum (α-Al₂O₃) and mullite (3Al₂O₃·2SiO₂) phases. These bricks exhibit exceptional thermal stability (up to 1,790°C), mechanical strength, and resistance to chemical erosion, making them indispensable in extreme-temperature industrial environments. 2. Classification & Technical Specifications Kerui’s corundum-mullite bricks are categorized by Al₂O₃ content and microstructure: Grade Al₂O₃ Content Key Properties Applications GMZ-75 ≥75% Density ≥2.60 g/cm³, CCS ≥80 MPa Glass kilns, chemical reactors GMZ-85 ≥85% Thermal shock resistance >10 cycles (1,100°C water cooling) Blast furnaces, cement rotary kilns GMZ-88 ≥88% RUL ≥1,700°C, porosity ≤15% High-temperature gasifiers, steel ladles Typical physical properties of Kerui’s products include: 3. Key Performance Advantages 3.1 Thermal Stability 3.2 Chemical Resistance 3.3 Mechanical Durability 4. Industrial Applications 4.1 Metallurgy 4.2 Petrochemical 4.3 Glass Manufacturing 4.4 Cement Industry 5. Kerui’s Corundum-Mullite Brick Innovations As a certified ISO 9001 manufacturer with 20+ years of expertise, Kerui Refractory delivers cutting-edge solutions: 5.1 Proprietary Technologies 5.2 Quality Assurance 5.3 Global Impact Kerui’s corundum mullite bricks redefine durability in extreme environments. With 15,000-ton annual capacity and a 36-member R&D team, we ensure optimal performance for your high-temperature processes. Data sourced from Kerui technical…
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2025 - 03
Article Navigation 1. Product Classification High alumina cement (HAC), also known as calcium aluminate cement (CAC), is categorized based on its Al₂O₃ content and chemical composition: Type Al₂O₃ Content Key Characteristics Standard HAC 35–45% Balanced strength and rapid hardening High-Purity HAC 50–65% Enhanced refractory properties (1,600°C+) Low-Calcium HAC 68–80% Superior chemical resistance, low porosity Specialized variants include zirconia-enhanced HAC for extreme thermal shock resistance and sulfate-resistant HAC for corrosive environments. 2. Technical Specifications Kerui’s high alumina cement complies with GB175-2007 and international standards, offering: Parameter Standard CA50 High-Purity CA70 Special CA80 Test Method Al₂O₃ Content 50% 70% 80% XRF Analysis Cold Crushing Strength ≥50 MPa ≥70 MPa ≥100 MPa ASTM C133 Refractoriness 1,100°C 1,200–1,300°C 1,300–1,600°C ASTM C113 Setting Time 2–4 hours 1–3 hours 1–3 hours ASTM C191 Thermal Conductivity 1.2–1.5 W/m·K 0.8–1.2 W/m·K 0.6–1.0 W/m·K ASTM C201 Kerui’s KR-CA80 Low-Calcium HAC achieves Al₂O₃ >80% with α-Al₂O₃ crystallization for ultra-high stability. 3. Industrial Applications 3.1 Construction 3.2 Metallurgy 3.3 Refractories 4. Usage Guidelines 4.1 Mixing Ratios 4.2 Curing Protocol 5. Transport & Storage 6. Procurement Best Practices 7. Why Choose Kerui High Alumina Cement? Kerui’s HAC is engineered for precision, backed by 24/7 technical support and a 15-year track record in…
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2025 - 03
Article Navigation 1. Fundamental Definitions Refractory Castable Refractory Cement 2. Composition and Manufacturing Component Refractory Castable Refractory Cement Aggregates 60–70% (calcined bauxite, corundum, etc.) None (pure binder) Binder 8–15% (calcium aluminate, phosphates) 100% (calcium aluminate/silicate) Additives Dispersants, anti-shrink agents, steel fibers None or minimal (set modifiers) Particle Size Multi-grade (0–10mm aggregates + fines) Ultrafine powder (<200 mesh) 3. Technical Performance Comparison Parameter Refractory Castable Refractory Cement Test Standard Max Service Temp 1,600–1,800°C 1,400–1,600°C ASTM C113 Cold Crushing Strength 30–100 MPa 20–50 MPa ASTM C133 Thermal Conductivity 0.8–2.5 W/m·K 1.2–3.0 W/m·K ASTM C201 Setting Time 2–8 hrs (hydraulic bonding) 0.5–4 hrs ASTM C191 Abrasion Resistance High (aggregate-reinforced) Low (binder-only matrix) ASTM C704 4. Application Scenarios 4.1 Refractory Castable 4.2 Refractory Cement 5. Installation Methods 5.1 Castables Installation 5.2 Cement Application 6. Selection Guidelines Choose Castables When: Choose Cement When: Critical Considerations: By understanding these distinctions, engineers can optimize material selection for durability and cost-efficiency in high-temperature environments. If you want to learn more about refractory castables and refractory cement, please feel free to consult us for free answers.
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2025 - 03
Article Navigation 1. What is Ceramic Fiber Insulation? Ceramic fiber insulation is a lightweight, high-temperature material composed of alumina-silicate fibers. Renowned for its exceptional thermal stability (up to 1600°C) and low thermal conductivity, it serves as a critical solution for energy conservation and equipment protection in extreme environments. This guide explores its diverse forms, industry-specific uses, and cutting-edge advancements. 2. Types of Ceramic Fiber Insulation Products Ceramic fiber insulation is available in multiple forms, each tailored to specific thermal and mechanical demands: Product Type Composition Max Temp (°C) Density (kg/m³) Key Features Ceramic Fiber Blankets Al₂O₃ (45–55%) + SiO₂ 1260–1430 64–128 Flexible, easy to cut and layer Ceramic Fiber Modules Pre-folded blanket units 1430 96–160 Rapid installation, minimal joints Ceramic Fiber Boards Fiber + organic binders 1100–1260 240–320 Rigid, high compressive strength Ceramic Fiber Paper Ultra-thin fibers 1000 180–220 Electrical insulation, gasketing Ceramic Fiber Textiles Fiber + glass filament 1000–1100 300–500 Heat-resistant curtains, seals More Ceramic Fiber Insulation Products: Click Here! Specialized Variants: 3. Technical Properties and Performance Metrics Property Typical Value Test Method Impact on Performance Thermal Conductivity 0.05–0.15 W/m·K (at 600°C) ASTM C201 Lower values = better insulation Linear Shrinkage <2.5% (24h at max temp) ASTM C356 Indicates…